Kawasaki Klr650 Service Manual Free Download

Complete Factory Service Repair Workshop Manual. No Extra fees, No Expiry dates. Service Repair Workshop Manual, available for instant download to your computer tablet or smart phone. This Professional Manual covers all repairs, servicing and troubleshooting procedures. It is very detailed and contains hundreds of pages with detailed photos & diagrams.

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2. Kawasaki Klr 650 Manual
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4. Klr 650 Service Manual Free

The Cyclepedia.com Kawasaki KLR650 online service manual features detailed full-color photographs and wiring diagrams, complete specifications with step-by-step procedures performed and written by a veteran Kawasaki dealer trained technician.

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If you need to replace or adjust your balancer chain tension adjuster, otherwise known as the doohickey or doohicky, this service manual will provide all the instructions you will need. The doohickey provides tension for the balancer chain. If the doohickey is far out adjustment or fails you have a major problem that will cause damage to your Kawasaki KLR650 dual sport motorcycle.

This is what the doohickey spring looks like when the owner doesn’t adjust the balancer chain tension and the spring gets sucked through the balancer chain.

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In the example above the failed doohickey spring caused the engine to jump time. This KLR650 engine ate both exhaust valves, damaged the cylinder head, cylinder, and piston all because the doohickey was not adjusted correctly. Get instant access to this online service manual, adjust the doohickey and maintain your KLR650 dual sport motorcycle to keep it running in top form for your next adventure.

The KLR650 Online Manual covers the following KLR dual sport motorcycles:

2007 Kawasaki KLR650-A21
2006 Kawasaki KLR650-A20
2005 Kawasaki KLR650-A19
2004 Kawasaki KLR650-A18
2003 Kawasaki KLR650-A17
2002 Kawasaki KLR650-A16
2001 Kawasaki KLR650-A15
2000 Kawasaki KLR650-A14
1999 Kawasaki KLR650-A13
1998 Kawasaki KLR650-A12
1997 Kawasaki KLR650-A11
1996 Kawasaki KLR650-A10
1995 Kawasaki KLR650-A9
1994 Kawasaki KLR650-A8
1993 Kawasaki KLR650-A7
1992 Kawasaki KLR650-A6
1991 Kawasaki KLR650-A5
1990 Kawasaki KLR650-A4
1990 Kawasaki KL650B2 Tengai
1989 Kawasaki KLR650-A3
1988 Kawasaki KLR650-A2
1987 Kawasaki KLR650-A1
1986 Kawasaki KL600B2 KLR
1985 Kawasaki KL600B1 KLR
1984 Kawasaki KLR600A1

Also Available – 2008+ Kawasaki KLR650 Online Service Manual

Free Service Manuals For Kawasaki

Access the Kawasaki KLR650 Online Manual Now – CLICK HERE

When you become a subscriber you get immediate access to the the following information!

Kawasaki KLR650 Quick Reference

General Torque Specification, Bolt Tightening Torque, Specifications KLR600 1984-1986, Specifications KL650 1987-1999, Specifications KL650 2000-2001, Specifications KL650 2002-2006, Periodic Maintenance, Torque Conversions, VIN Number Location

Kawasaki KLR650 External Components

Fuel Tank, Headlight Removal, Seat, Side Covers

Kawasaki KLR650 Periodic Maintenance

Air Filter Servicing, Brake Fluid (Front), Brake Fluid (Rear), Compression Check, Crankcase Oil Replacement, Drive Chain, Engine Coolant & Hoses, Engine Idle Speed, Exhaust System, Periodic Maintenance Chart, Sparkplug Inspection, Throttle Free Play, Tire Inspection

Kawasaki KLR650 Engine

Cylinder Head Removal, Cylinder, Piston, Compression Check, Oil Change, Valve Adjustment, Valve Shim Charts, Valve Shim Replacement, Valve Train Reassembly, Valve Train Removal, Clutch, Starter Clutch, Engine Troubleshooting, Top End Specifications, Water Pump

Kawasaki KLR650 Final Drive

Chain, Front Sprocket, Rear Sprocket

Kawasaki KLR650 Front Wheel

Front Wheel Bearing, Front Wheel Inspection, Front Wheel Installation, Front Wheel Removal, Tires Removal/Installation, Tire Inspection, Wheel Truing, Wheel Balancing

Kawasaki KLR650 Rear Wheel

Rear Wheel Bearing Replacement, Rear Wheel Inspection, Rear Wheel Installation, Rear Wheel Removal, Tires Removal/Installation, Tire Inspection, Wheel Truing, Wheel Balancing Sangean 909x manual.

Kawasaki KLR650 Steering

Steering Installation and Adjustment, Steering Removal and Inspection, Steering/Suspension Troubleshooting

Kawasaki KLR650 Front Suspension

Fork Disassembly, Fork Inspection, Fork Oil Replacement, Fork Seal Replacement, Fork Reassembly

Kawasaki KLR650 Rear Suspension

Rear Suspension Settings, Removal & Installation

Kawasaki KLR650 Fuel System

Air Filter, Carburetor Disassembly, Carburetor Removal, Pilot Screw Removal

Kawasaki KLR650 Front Brakes

Front Brake Disc Inspection, Front Brake Fluid Inspection, Front Brake Removal & Inspection, Front Brake and Caliper Installation, Brake Troubleshooting

Kawasaki KLR650 Rear Brakes

Rear Brake Disc Inspection, Rear Brake Fluid Inspection, Rear Brake Pad & Caliper Installation, Rear Brake Pedal Adjustment, Rear Brake Removal & Inspection, Brake Troubleshooting

Kawasaki KLR650 Cooling Systems

Coolant Removal, Coolant System Inspection

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Kawasaki KLR650 Exhaust System

Exhaust System

Kawasaki KLR650 Electrical System

Electrical Component Location, Electric Starter Motor, Starter Relay Inspection, Ignition Coil, Headlight Bulb Replacement, Taillight Bulb Replacement, Testing Electrical Components, Turn Signal Bulb Replacement, Spark Plug, Battery, Wiring Diagrams, Service Data, Electrical Troubleshooting

Kawasaki Klr 650 Manual

Troubleshooting

Tech Support with an Experienced Kawasaki Technician

My Service Records – Online Service Log With Reminders New!

The Cyclepedia 2008 – 2017 Kawasaki KLR650 online service manual features detailed full-color photographs and wiring diagrams, complete specifications with step-by-step procedures performed and written by a seasoned Kawasaki dealer trained technician.

This manual covers everything from rebuilding the forks to replacing the balancer shaft bearings on the 2008 and newer Kawasaki KLR650 dual sport motorcycles. Instructions for all procedures, including adjusting the infamous doohickey otherwise known as the balancer chain tension adjuster, are accompanied by color photos, detailed text, OEM service and torque specifications. On top of all that you get professional tech support by an experienced Kawasaki technician that has had his hands on the same parts you are working with. Get instant access and bring your workshop into the 21st century.

When you subscribe to this Cyclepedia motorcycle manual you鈥檒l get instant access to the following information:

Kawasaki KLR650 Periodic Maintenance

Periodic Maintenance Chart, Clutch Cable Adjustment, Throttle Free Play, Brake Bleeding, Engine Idle Speed, Drive Chain Adjustment, Rear Brake Inspection, Front Brake Pads, Engine Oil, Spark Plug, Air Filter Servicing, Spark Arrestor, Tires, Valve Clearance, Compression Test, Balancer Chain Tension Adjustment / The Doohickey Adjustment

Quick Reference

KLR650 Specifications, VIN and Engine Number Location, Torque Specifications, General Torque Specifications

Fuel System

Carburetor Removal, Carburetor Installation, Carburetor Assembly, Carburetor Disassembly, Carburetor Specifications, Fuel Strainer, Airbox

External Components

Side Covers, Seat, Fuel Tank, Footpegs, Fairing, Handlebar, Front Fender, Rear Fender, Exhaust System

Kawasaki KLR650 Engine

Engine Specifications, Camshaft Removal, Camshaft Installation, Cylinder Head, Valves, Starter Motor, Cylinder and Piston, Clutch, Left Engine Components, Left Side Install, Right Engine Components, Oil Pump, Engine Removal, Engine Installation, Crankcase Splitting, Crankshaft, Crankcase Assembly, Transmission Removal, Transmission Assembly

Final Drive

Drive Chain, Engine Sprocket, Rear Wheel Sprocket

Front Brake

Brake Disc, Front Brake Specifications, Master Cylinder, Front Brake Caliper

Rear Brake

Rear Drum Brake, Brake Rod and Pedal

Wheels

Free Kawasaki Service Manuals Downloads

Wheel and Axle Inspection, Front Wheel, Rear Wheel, Bearing Replacement

Steering

Removal, Bearing Replacement, Installation

Front Suspension

Fork Removal and Installation, Front Fork Assembly, Front Fork Disassembly

Rear Suspension

Klr 650 Service Manual Free

Shock Removal, Shock Installation, Specifications, Swing Arm

Electrical System

Electrical Specifications, Ignition System, Charging System, Starter System, Switches, Wiring Diagram, Lights

Parts Diagrams

Troubleshooting

Professional Tech Support

My Service Records – Online Service Log With Reminders聽New!